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Standard Scientific Research and Essays Vol.1(8), pp. 173-186, September 2013
Copyright © 2013 Standard Research Journals
 

 

 Research

 

Energy savings in Cement Industries

 

Sadeq Emeish

 

Department of Chemical Engineering, Faculty of Engineering Technology, AL-Balqa’ Applied University, P. O. Box (15008), 11134 Marka, Amman-Jordan

 

E-mail: s_emeish@yahoo.com, s.emish@fet.edu.jo

 

Accepted 30 August  2013

Abstract


Energy savings utilizing chemicals in cement production processes was the main objective in this paper. By using three mixtures; grinding aids mixture, fuel additives mixture, and pigments mixture, this objective was verified. Grinding aids mixture which was locally manufactured was applied in three factories, allowed higher fineness, higher degree of hydration, increased the compressive strength of cement by (5% in factory"A",10% in factory"B",1% in factory"C"),and reduced the initial setting time by(34%in factory"A",17% in factory"C"), also increased the output in TPH(Ton per hour) by(22% in factory"A",7% in factory"B",20% in factory"C"). It reduced Blaine value by(19% in factory"A",7% in factory "B",15% in factory"C"). Fuel additives mixture can be added to heavy fuel oil to save fuel consumption, and pigment mixture can be used to color the cement properly in order to compete with other companies.

 

Keywords: Cement, Grinding Aids, Fuel Additives, Pigments, Blaine Value.

 

 

 


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